OAL News
OAL boosts manufacturer productivity at PPMA 2019
OAL is sponsoring the Networking Zone for a second year running at the PPMA Total Show 2019. We’ll also be showcasing our innovative robotics and automation solutions, as well as our patented cooking technology over the course of the three days.
Stand A130 - Networking Zone, PPMA, NEC Birmingham, United Kingdom, 1-3 October 2019
OAL is sponsoring the Networking Zone for a second year running at the PPMA Total Show 2019. We’ll also be showcasing our innovative robotics and automation solutions, as well as our patented cooking technology over the course of the three days. Visiting the stand, you’ll be able to experience how the APRIL Eye artificial intelligence-based label and date code verification solution replicates human vision and learn from our experts about how our solutions can improve your productivity.
We’re delighted to announce that we’ve also been shortlisted for an award in the Outstanding Customer Service category for the excellent work that our support team puts in with our OAL Connected customers - fingers crossed we win!
Eyeing up productivity improvements
As the UK continues to deal with a productivity crisis, we are demonstrating how our solutions can support you in delivering increased outputs. APRIL Eye, the world’s first artificial intelligence-based vision system for label and date code verification, will be in action on the stand, so you can see for yourself how the technology prevents the wrong date codes from entering the supply chain while maximising throughput. Running at speeds of over 1,000 packs a minute, the system ensures full protection of your production line without compromising on volumes.
APRIL Eye combines machine learning and artificial intelligence to transform the traditional date code verification process. Rather than relying on operators to check the date code is printed correctly, APRIL Eye automates the process using basic cameras backed up with an artificial brain. This vision system can deal with variations such as lighting, positioning, print quality and placement, which are inherent in a food or beverage plant and read anything that is also legible to the naked eye. In this way, APRIL Eye eliminates errors, offers full traceability and protects consumers and brands while at the same time reducing labour costs and waste. The system also improves over time, further safeguarding your operations.
Steaming ahead
Our experts will be on hand to explain how Steam Infusion’s patented technology can double production capacity and halve CIP time in the production of soups, sauces and dairy desserts to maximise productivity. Steam Infusion is an advanced food processing technology that can heat 1,000kg of product from 15°C to 90°C in under 10 minutes with no burn-on or particulate damage. A unique form of steam injection, the patented design of the Steam Infusion Vaction™ pump uses steam as the motive force to heat, mix and pump liquids with and without particulates. High operating costs are prevented thanks to lower energy usage based on Steam Infusion’s highly efficient energy transfer as well as reduced maintenance and removal of condensate management, allowing you to further boost your bottom line.
Weighing up the benefits
If you visit our stand, you’ll also be able to try your hand at manually weighing powders accurately. Manual handling and weighing of ingredients can cost up to one per cent of your turnover. However, by automating ingredient handling and storage with the APRIL Robotics Ingredient Handling system, you can reduce labour costs while eliminating cross-contamination and maximising traceability and accuracy to improve productivity.
Combining robotics and advanced automation, the APRIL Robotics Ingredient Handling system offers a flexible and scalable solution that delivers an accurate and cost-effective alternative to operators on the factory floor. The system automatically weighs powders to an accuracy up to +/- 1g at weigh-up rates of up to 1,000kg/hr. It can also deal with a wide weighing range without any mechanical change components, reducing the risk of downtime caused by machine stoppages or breakdown. The cells have a turndown of 1,000 to 1 while maintaining the highest level of accuracy and zero product cross-contamination risk - increasing traceability and improving food safety. Offering high flexibility, the system can be easily integrated into your existing footprint.
If you missed us there but want to learn more about our systems, contact our team today!
Spotlight on a career as Project Coordinator
Sharon Proctor is a Project Coordinator working in the OAL Connected team at OAL. She lives in Peterborough with her husband Richard.
Day in the life of…
Sharon Proctor
Sharon Proctor, is an Project Coordinator working in the OAL Connected team at OAL. She lives in Peterborough with her husband Richard.
My alarm goes off…
At 6.30. We get up straight away as we have three cats who won’t let us sleep a moment longer when food is on the cards! I have breakfast with my husband and then get dressed and ready for work. Before leaving, I make us a packed lunch and then we hit the road for the short journey into work.
I’m responsible for…
Coordinating the administration for the OAL Connected team and their projects to ensure the smooth running of the whole department – I keep the team and our customers happy!
I got the job…
Originally around ten years ago. I started out as OAL’s receptionist and administration assistant, then progressing to office coordinator, a role I had for several years. Around two years ago I took on my current position in the OAL Connected team, having expressed an interest in moving into this department. When I moved to OAL Connected, I was amazed by how much I learned even though I had already been in the company for eight years!
My typical day…
Always starts by checking in with the team to make sure that everyone knows what each one of us is up to for the day; the guys are usually travelling all over the place visiting customers or carrying out support, so it’s a good way to start the day. I also double check that all arrangements have been made for those who are travelling so that no one is left stranded anywhere!
Then I start to work through ongoing projects, making sure that every aspect is accounted for to ensure accurate costs are logged and checking stock levels so that costs are controlled and we always have the right inventory for our customers.
My most memorable moment…
And the one that has had the most lasting impact on me is the fact that I met my now husband while working here! We met on my first day, had our first date a year later and then got married two years ago! (And we still work and live together very happily!)
The worst part of my job is…
Can be that we’re a team which is often subject to last minute changes! It keeps me on my toes at least!
The best part of my job is…
Getting to work with so many different people every day. The nature of the role means I need to work with every member of the OAL Connected team so it keeps my day interesting!
After work…
I like to go walking with my husband and we can usually be found hitting the pavements wherever we need to go (distance permitting!) We have also recently discovered our love of cruising as it’s a great way to explore many cities in one holiday so we always like to be planning our next adventure! And of course, we spend a lot of time pampering our three truly spoiled cats!
Interested in a career at OAL? We have a range of roles available and are always looking for talented individuals to join the team!
Work experience in summer 2019
In support of World Youth Skills Day (a UN initiative) on 15 July 2019, we thought we’d hear from two school students who have spent time with us and how OAL helps to inspire the next generation into the world of engineering.
At OAL, you can usually find a school or university student somewhere around the business experiencing what it’s like to work for an SME engineering company. Whether it’s school visits to the NCFM to see our equipment in action or work experience students getting a taste for the working world, we love welcoming the next generation into our business and demonstrating the different areas of engineering that are on offer.
The facts
The UN has highlighted that 16 per cent of the global population is made up of young people aged 15 to 24 years and that they’re almost three times more likely to be unemployed than adults so it’s vital that employers help them into the world of work. What’s more, Engineering UK predicted an annual shortfall of 59,000 engineering graduates and technicians for core engineering roles in the UK over the next ten years, so we take our responsibility to encourage more students into the world of engineering very seriously! In support of World Youth Skills Day (a UN initiative) on 15 July 2019, we thought we’d hear from two school students who have spent time with us.
Why did we choose OAL?
Hadi Mohammadi: “I am currently studying maths, chemistry and history at A level, which means there are a wide variety of careers that I can pursue. Engineering is an industry that’s always in demand so there are lots of opportunities for anyone interested in STEM-based careers. I came to OAL for my work experience as the larger companies seemed to be less personal in their approach to tackling work experience placements. As I will be soon be applying for university, working with different departments at OAL has given me a wide range of knowledge including which branch of engineering I want to follow!”
Eve Osborne: “Originally, I had considered engineering as a career as I am currently studying for my GCSEs and am particularly interested in maths and science. However, I also enjoy art and being creative, which I have discovered can be important in certain types of engineering. I wanted to come to OAL for my work experience because of my interest in engineering but had not yet decided which branch would be best for me. OAL was great because the team allowed me to spend time with all the different departments within the company. This not only gave me an insight into what every day jobs of engineers are like but also about all the different departments that are necessary to run a successful business.”
What did we do?
“Throughout our time at OAL, we got to experience many different aspects of the business. We were able to spend some time at the NCFM (National Centre for Food Manufacturing) to see the Steam Infusion system demonstration and the APRIL Robot Chef in action, which was an amazing experience. In addition to this we spent some time with the APRIL Robotics team where we were able to control the robot to complete certain engaging tasks.
In the workshop we were shown how to wire panels and even spent some time wiring them ourselves. The design team showed us how they used CAD (Computer Aided Design) and allowed us to try to complete some technical drawings as well as showing us the simulations that they programmed. This gave us many new and important skills which will be helpful in our futures as engineers.
Over parts of our week with OAL we spent some time with the administration team where we were able to complete helpful tasks and shown how important every aspect of the company is.”
Would we recommend it?
“Overall, we found work experience at OAL to be extremely beneficial in every aspect as all the staff were willing to give their time and answer all our questions enthusiastically. As students, we found our time with OAL was not only really helpful in deciding our futures but also a motivating and exciting experience and would definitely recommend work experience at OAL to other students interested in any aspect of engineering.”
So if you think a career in engineering could be right for you but you want to test it out first, do get in touch. You could even begin your career at OAL!
Spotlight on a career as a Senior Robotics Design Engineer
Michal Such, 32, is a Senior Robotics Design Engineer working in APRIL Robotics at OAL. He lives in Peterborough with his wife Joanna.
Day in the life of…
Michal Such
Michal Such is a Senior Robotics Design Engineer working in APRIL Robotics at OAL. He lives in Peterborough with his wife Joanna.
My alarm goes off…
At 6:30 am – I get up straight away and prepare breakfast and lunch. I leave home with my wife at 7:50 am and drop her off in the centre where she works, then drive to OAL.
I’m responsible for…
Designing our robotic systems. Most of my time is spent designing mechanical components, which includes fatigue analysis using Finite Element Analysis. We do a lot of robotic simulation that allows me to minimise the risks associated with automation. I also perform different robot studies and ensure that the cycle time complies with customer requirements and efficiency goals.
I got the job…
Thanks to my degree and experience in Automation and Robotics as well as good knowledge of the food industry. I wanted to continue my adventure in mechanical engineering and to find a company which combines automation and robotics within the food industry. Once I discovered what OAL can offer – developing innovative market solutions that nobody has yet designed – I knew that this was a company I wanted to work for!
My typical day…
Kicks off with a stand-up meeting with the entire team to sum up our progress. After that I grab a cup of coffee and go through my task list and emails. From there I get straight into the most important job I have for the day, which could be anything from designing new components, prototyping, simulation, testing or just supporting my team members.
My most memorable moment…
Is seeing a part that I have designed going into prototyping and then into final production – it never gets old!
The worst part of my job is…
Detailing components. Detailing is an integral part of a design engineer’s job and is the least interesting!
The best part of my job is…
Working on challenging tasks like designing something new and difficult. The more challenging the job, the greater the satisfaction, of course only if it has been done right.
After work…
I pick up my wife from work, drive home, we cook dinner together and chill out either by watching a film, working out or just spending time together.
Sound intriguing? We’re growing, and always on the look-out for talented and ambitious people. If you’re interested in a career at OAL, get in touch today.
Spotlight on a career as a Technical Trainer
A day in the life of Faye Louch, our OAL Connected Technical Trainer. She has over 20 years’ experience in a variety of technical and quality control roles within the food industry.
Day in the life of…
Faye Louch
Faye Louch is OAL Connected’s Technical Trainer. She has over 20 years’ experience in a variety of technical and quality control roles within the food industry.
My alarm goes off…
At 6am, although I am usually already awake thinking about the day ahead. I get up and have breakfast, and when I am at home, I say morning to the hubby and dog. Before leaving for work, I hide some treats around the house for the dog and put the radio on for him before setting off for another busy day at work. I will also usually give my son a quick call to check in with him and how he is getting on at uni.
I’m responsible for…
The training and health check audits of our label and date code verification systems in the field. The systems work by scanning every pack and comparing it to the pre-entered job information on the master database to make sure that the right packaging, label and date code is on the right product to prevent product recalls and emergency product withdrawals. The system can be perceived as quite complex, so my job is to train the users to make the most of it and ensure that we provide them with maximum protection.
I got the job…
After my son went off to university and I decided to take stock of what I wanted to do. While considering my options, I saw the job at OAL and applied. As I’m not an engineer, I didn’t think I would get it. However, OAL really valued my 20 years’ experience in the food industry, working in various roles from operator and section manager on production, to QA manager in a factory and technical system quality manager. I think it also helped that I enjoy systems and understand customer codes of practice (COP)!
I have to admit to being a little nervous when I first started at OAL but everyone is so friendly; it’s like a big family! We all pitch in and help each other, which is one of the things I love about working here.
My typical day…
Involves helping our customers to understand the information they input to the supervisory area of our system and how this data is translated and appears on the touchscreen that operators use on the factory floor. This screen offers all of the information they need and links to printers and scanners so they no longer need to set up printers by manually inputting the dates – this is where things can go wrong!
The other part of my job is visiting all of our sites that have our system and carrying out a health audit. This is like a check up on the system to ensure that it’s still functioning correctly post-installation. I also check it against OAL and customer COPs to ensure the system is compliant. If a COP has changed, I highlight any parts of the system that are no longer compliant so that fixes can be developed to ensure that the system is the best it can be for our customers. I also challenge test the system and look for ways to improve it.
My most memorable moment…
Was when we had the pleasure of BRC (British Retail Consortium) representatives visiting our facility to take them through our label and date code verification systems. After reviewing BRC COP issue 8, we had the pleasure of hosting them at our facilities to discuss their recommendations in detail, as well as practical applications. This helps our customers when it comes to audits going forward as the BRC representatives will understand our systems and interpret the standard reasonably.
The worst part of my job is…
Trying to keep on top of my emails, especially when I’m out on-site all day!
The best part of my job is…
That every day is different. I love working with our customers and seeing a job through from set-up to going live. Also, I love it when the operators I work with in the factory are a little reticent about the our systems, yet when you go back six months or a year later, those same operators take pride in it and train others on it – this really make it all worthwhile and is a pleasure to see.
After work…
I like to relax by going walking and once or twice a week I also go Taekwondo. My son is part of the GB Taekwondo Squad, and although he is away at university, I still spend a lot of time taking him training and competitions or train stations! Due to his passion for the sport, I agreed to take part with him rather than just watching. This means that now, I too love the sport and have achieved the level of black belt. I also took the Sports England Level 2 coaching qualification so I’m a qualified coach too!